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"Pure" world premiere: predictive maintenance recommendations in the cleanroom
i.Cee EC.S - the new ultrasonic sensor for the e-skin® flat provides real-time condition-based information and maintenance recommendations for optimum overall system efficiency in the cleanroom.
Predictive maintenance successfully realised
Industry 4.0: i.Cee in practice
| ISO 14644-1 | FED STD 209E | GMP (non-operational) | Max. particles (0.5 micron) m³ | Max. particles (0.5 micron) f³ | igus products that meet the standard |
|---|---|---|---|---|---|
| 1 | N/A | N/A | Energy chains, cables, corrugated tubes, pneumatic hoses | ||
| 2 | N/A | N/A | see above | ||
| 3 | 1 | 35 | see above + linear guide | ||
| 4 | 10 | 352 | see above | ||
| 5 | 100 | A & B | 3,520 | 100 | see above |
| 6 | 1.0000 | 35,200 | 997 | see above | |
| 7 | 10,000 | C | 352,000 | 9,967 | see above |
| 8 | 100,000 | D | 3,520,000 | 99,675 | see above |
| 9 | N/A | 35,200,000 | 996,747 | see above |
energy chain
energy chains in cleanroom environments must be particularly abrasion-resistant, as airborne particles are generated above narrow limit standards and can contaminate the room.
e-chains for cleanroom applications
cable and hose
pneumatic hose and various cables with IPA ISO class 1 and 2 - also available ready for connection, suitable for Bosch Rexroth, Festo, Parker, Siemens and many other manufacturers.
Flexible cables for cleanrooms
linear guide
In our dry-running linear guide programme, we offer four models that are certified for use in ISO class 6 to 3 cleanrooms.
drylin for cleanroom applications
Rotary table bearing
The sliding elements of the PRT-04-100 made of iglidur® J ensure the lowest particle emissions and thus enable use in cleanroom applications.
More about slewing ring bearing PRT-04
Smart machine data acquisition as the basis for predictive maintenance concepts
As part of the i.Sense condition monitoring system from smart plastic, all data from the i.Sense Wonderbox can also be analysed in the control cabinet module i.Cee. This can then be used to digitally control the entire alarm and escalation management of the system.
The i.Cee module also offers numerous integration options in predictive maintenance concepts. From preventive service management, which schedules regular maintenance depending on usage, to location-independent fault management, which immediately reports any unforeseen changes via various mobile channels. All information is aggregated in a modern dashboard, online or offline in the local network, depending on the customer's requirements.
white paper on optimising the overall equipment effectiveness OEE
Differentiates condition monitoring from predictive maintenance
In this free white paper you will learn
- What does condition monitoring (i.Sense) mean at igus®?
- What is predictive maintenance (i.Cee) at igus®?
- What technology is behind both systems
- What do both systems offer for energy supply in the industry
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