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readycable® extensions for AIDA

Ready-to-connect AIDA extension cables for automation

The German Automobile Manufacturers Automation Initiative (AIDA) has defined guidelines for the wiring between the switch cabinet, the robot base and the moving robotic axes. igus® readycable® follows this standard for robot cabling in the automotive industry and now offers ready-to-connect chainflex® cables for safe and reliable use in moving applications.
From the catalogue or with individualised adaptations, we offer AIDA cable configurations with HARTING push-pull components in various chainflex qualities. In addition, our extension cables offer further savings potential as the usual terminal boxes (female / female coupler) can be omitted. All ready-to-connect cables are 100% tested and marked with a test seal.

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Tech up

50% reduced assembly effort due to push-pull technology
Existing robot systems and interfaces can be extended flexibly with the thoroughly tested cable extensions
Ready for immediate use and harnessed ready for connection

Cost down

Various cable qualities and price categories: you choose the cable with the best price/performance ratio for your robot application

Proof

All components meet protection class IP67
100% tested
Tested in the largest test laboratory of its kind for cables in moving applications

Sustainability

Guaranteed service life in all igus® e-chains® – up to 36-month guarantee
Equip robot applications with durable extension cables and longer maintenance intervals

All details about AIDA harnessed cables at a glance

Part No.	Cable type	Axis type	Number of cores and conductor nominal cross section	Outer diameter
			[mm²]	[mm]
MAT904117091	AIDA Profinet - RJ-45	Extension cable 7th axis	4x0.38)C	7.0	order
MAT904117092	AIDA Profinet FOC	Extension cable 7th axis	1x980/1,000μm	7.0	order
MAT904117093	AIDA Power	Extension cable 7th axis	5G2.5	10.5	order
MAT904117094	AIDA Signal	Extension cable 7th axis	5x(2x0.5))C	10.5	order
MAT904117095	AIDA Signal	Extension cable 1-6. Axis	(2x(2x0.34))C	8.5	order
MAT904117097	AIDA Signal	Extension cable 1. Axis	5	10.5	order
MAT904117098	AIDA Signal	Extension cable 1. Axis	5x(2))C	12.5	order

Structure of a chainflex robot cable

Cores, stranded structure, shields and jacket materials must compensate for high alternating bending loads as well as cable diameter changes due to torsional movements. For the said specific stress in the three-dimensional area, the structure of robot cables must have a combination of soft and sliding construction elements. Filling elements are used which can absorb occurring forces such as torsions. For this purpose, PTFE elements and rayon threads are installed. chainflex robot cables also contain a special combination of PTFE liners so that the torsion-optimised shield assemblies can carry out necessary compensatory movements.

readycable robot cables

Energy supply for robots made configurable online. We can offer you an optimised solution for almost every robot from a selection of over 5,000 different articles.

Harnessed readycable robot cables

chainflex robot cables

chainflex® robot cables are used in energy chains, robots or 3D applications. We give a 36-month guarantee on all our cables with a confidence based on our more than 30 years of experience in our 3,800m² test laboratory.

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Harnessing readychain

Ready-to-install energy chain systems and harnessed cables. All ready-to-connect cables have been fully and thoroughly tested and can be ordered in the required length (with centimetre accuracy), with no minimum order quantity.

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