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Drag Chains for Double Girder Overhead Cranes

Enhancing Efficiency in Double Girder Overhead Cranes

Double girder overhead cranes are particularly flexible crane types that ensure the lifting and transport of high loads, especially in warehouses or production halls. Due to the wide range of applications of the systems, a tailor-made energy supply solution is required depending on the application. Our energy chains, guide troughs and cables are also designed for quick retrofitting, quiet movement and the smallest bending radii.

Advantages of igus crane girder products:

  • Low noise and vibration
  • Less installation space and weight
  • Lifetime calculation
  • Fast delivery
  • Easy installation
  • Cost-effective and low maintenance
  • Complete system or individual components from batch size 1
 
Contact an Expert

White Paper:

Efficient energy supply for overhead bridge crane

  • Advantages and disadvantages of energy chain systems and cable festoon systems for steelworks cranes
  • The most innovative solution for cranes for steel plants
  • Future technologies: roller energy chains
Download the overhead bridge crane white paper
white paper drag chains vs festoons

Shop double girder overhead crane parts and functions

energy chain system E4.1

Energy chain system E4.1

  • More stability with smaller dimensions
  • Long service life even under abrasive environmental conditions
Learn more
guidefast guide rail

guidefast guide rail

  • Lateral attachment to the crane girder
  • Easy installation, up to 80% time savings compared to conventional guides
Learn more
E4.1 Light

E4.1L energy chain system

  • Combines the stability of the E4.1 with the accessibility of the E2/000
  • Reduced weight
Learn more
E4Q cable carrier

E4Q energy chain system

  • Especially suitable for self-supporting and long travel distances
  • Save installation time and costs through tool-free opening and closing
Learn more
E4.1 cable carrier

E4.1R energy chain

  • Optionally rolling or sliding
  • For use on cranes with not so high additional loads
  • Noise and vibration reduced
Learn more
Guide troughs by e-chain

Guide troughs

  • U-shaped steel guide troughs for the E2 mini energy chains (series 10 and B15) and zipper chain (series 15) energy chains
  • Outer height of trough side part: 48mm
Learn more
e-chain smart plastics with signal

Condition monitoring | i.Sense

  • Non-stop condition monitoring
  • In the event of problems, the software can initiate an emergency stop to avoid damage
  • Increases operational safety
Learn more
chainflex® flexible cables

Cables for moving applications

  • Cables for moving applications
  • With up to 4 years warranty
  • E.g. motor cables CF34 and CF35 with improved temperature stability
Learn more
Floating moving end

Floating moving end

  • As compensation in the case of long travels 
  • Small, lightweight and cost-effective
  • Compatible with isense EC.P
  • Can be used for various energy supply systems
Learn more

Cable Festoon System Infographic:

The Challenges of Cable Festoon Systems

Cable festoon systems have been a staple in crane operations for many years, but as demands for faster installation, increased flexibility, and improved technology have grown, the drawbacks of cable festoon systems have become apparent.
View cable festoon system infographic

Indoor crane system examples

View all successful applications in the crane industry


Double girder vs single girder crane

Single girder cranes have one bridge beam, making them cost-effective, lighter, and simpler to install and maintain. Double girder cranes, with two bridge beams, offer higher load capacities, greater hook height, and the ability to incorporate more features like walkways and cabs. They are suitable for heavy-duty applications and environments requiring higher lifting and longer spans

FAQ-Frequently Asked Questions

  • Q: What are the advantages of a single girder cranes?

    • Cost-Effective: Single girder cranes use fewer materials and have a simpler design, reducing costs.
    • Efficient Use of Space: Ideal for areas with limited vertical space, offering superior hook approaches.
    • Easy Installation and Maintenance: Simpler structure makes them easier to install, service, and maintain.
    • Lower Building Load: Reduced deadweight means less structural support is needed
  • Q: What are the disadvantages of single girder cranes?

    • Limited Capacity: Typically up to 15-20 tons, not suitable for very heavy loads.
    • Lower Hook Height: The hoist under the girder limits lifting height.
    • Fewer Features: Adding components like walkways or cabs can be challenging and costly
  • Q: When should you choose a single girder crane?

    Choose a single girder crane if you need a cost-effective solution for light to moderate loads, have limited vertical space, and require a crane that is easier to install and maintain. They are suitable for workshops, warehouses, and smaller manufacturing facilities

  • Q: What is the maximum load capacity for a single and double girder crane?

    Single girder cranes typically handle up to 15-20 tons, while double girder cranes can lift up to 500 tons, making them suitable for more demanding industrial tasks

  • Q: What are the advantages of a double girder crane?

    • Higher Load Capacity: Can lift heavier loads, often up to 500 tons.
    • Greater Hook Height: The hoist can be placed between or on top of the girders, providing more lifting height.
    • Versatility: Can accommodate additional features and are suitable for both indoor and outdoor use.
    • Stability and Safety: Better for frequent heavy lifting and offers enhanced stability.
  • Q: What are the disadvantages of a double girder crane?

    • Higher Costs: More materials and complex design increase initial costs and setup.
    • Space Requirements: Requires more overhead space and additional structural support.
    • Complex Maintenance: More sophisticated components can demand specialized maintenance
  • Q: When should you choose a double girder crane?

    Opt for a double girder crane when you need to lift heavy loads, require greater hook height, or need to incorporate additional features like walkways. They are ideal for heavy-duty applications such as mining, steel production, and large manufacturing plants.

  • Q: How do double girder vs single girder cranes compare in terms of cost and performance?

    Double girder cranes are more expensive due to higher material and installation costs but offer better performance for heavy-duty applications. Single girder cranes are cost-effective for lighter loads and simpler maintenance, making them ideal for smaller operations.


System comparison

Energy chain systems instead of festooning, motor cable drums and busbars

Energy chains systems instead of festooning Energy chain systems instead of festooning
Provide guidance for cables and energy chains while keeping them protected and safe in wind and fluctuating temperatures, minimizing downtime.
Energy chain systems instead of motor cable drums Energy chain systems instead of motor cable drums
No slip ring on long travels. Guide all media safely in one system. Travels of up to 1,000 metres.
Energy chain systems instead of busbar systems Energy chain systems instead of busbar systems
Deliver data, energy, fluids and air safely in a single energy chain system. For narrow compact spaces and fast lane movement. 

More crane technology information

10 tips for the crane industry

Expert Tip plus lightbulb

Crane industry brochure

crane industry

Engineering Services

Installation service

Application Assistance

For further questions or product information, please contact:

Photo
Scott Parker

Sales and Product Manager, e-chain®

Email

Customer Service:

Monday to Friday from 8 am - 5 pm

Online:

24h


The terms "igus", "Apiro", "chainflex", "CFRIP", "conprotect", "CTD", "drylin", "dry-tech", "dryspin", "easy chain", "e-chain", "e-chain systems", "e-ketten", "e-kettensysteme", "e-skin", "e-spool", "flizz", "ibow", "igear", "iglidur", "igubal", "kineKIT", "manus", "motion plastics", "pikchain", "plastics for longer life", "readychain", "readycable", "ReBeL", "speedigus", "triflex", "robolink", "xirodur", and "xiros" are legally protected trademarks of the igus® SE & Co. KG/ Cologne in the Federal Republic of Germany and where applicable in some foreign countries.

igus® SE & Co. KG points out that it does not sell any products of the companies Allen Bradley, B&R, Baumüller, Beckhoff, Lahr, Control Techniques, Danaher Motion, ELAU, FAGOR, FANUC, Festo, Heidenhain, Jetter, Lenze, LinMot, LTi DRiVES, Mitsibushi, NUM,Parker, Bosch Rexroth, SEW, Siemens, Stöber and all other drive manufacturers mention in this website. The products offered by igus® are those of igus® SE & Co. KG