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Successful stage rigging equipment applications

Stage Rigging Equipment Solutions

Used for stage construction, lighting systems and audio equipment, igus® products can help you enhance the technical functionality of your application while saving money. igus® products made of high-performance plastics are self-lubricating, maintenance-free and lighter than conventional solutions. In many cases, they are suitable for use where space is at a premium, whilst being quiet and exhibiting very low vibration. We will be happy to help find the right solution for you.
 
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e-chains and cables for moving seated podiums in Budapest's multi-purpose hall

The Hungexpo multi-purpose hall in Budapest is a huge auditorium with rows of seats on 43 platforms that can move flexibly. For the complex guidance of the many cables, those responsible brought the igus project team on board and use our E4 and E2 e-chains and chainflex control, data, and bus cables.
Hungexpo multi-purpose hall in Budapest
Hungexpo multi-purpose hall in Budapest

Cable guidance for challenging multimedia installation in Moscow's GES-2 auditorium

Safely moving state-of-the-art equipment in this modern event hall in a prestigious area of Moscow. To ensure that the complex, specific cabling can be safely moved over long travels to the hall ceiling, a plastic energy chain that is wound and unwound on an e-spool compact is used.
GES-2 auditorium in Moscow
e-spools in the GES-2 auditorium in Moscow

Various energy chain systems ensure safe cable guidance in Waagner-Biro stage technology

In theatres and operas and on cruise ships, the stage technology specialist Waagner-Biro Stage Systems has been developing innovative technical systems for the big show for over 150 years. To safely move high loads such as acoustic and lighting systems, stage sets, or entire stage podiums, the design engineers use our smooth-running energy chains – the E4 series, e-spool, and zig-zag system.
Moving platforms at the Berlin State Opera
e-spool at the Joan Sutherland Theatre

White Paper: Vertical chain hoists in stage rigging

Like every industry, stage technology has its own requirements regarding machine parts and materials. In this white paper, we would like to give you six tips for selecting and designing vertical energy supply systems for stage technology.
 
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Vertical chain hoists in stage rigging white paper

Smooth-running energy chains for Tagesschau studio camera robots

Three camera robots are suspended under the ceiling of the Tagesschau studio to achieve smooth, highly precise camera movements. Smooth running, low vibration, and wear resistance are the main requirements for the energy chains for guiding the extensive cable packages. E6 chains and chainflex control cables are used.
 
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Cameras at the Tagesschau studio
e-chain at the Tagesschau studio

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Stage lighting overview & guide

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Tips to select and design vertical energy supply systems for stage lighting

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One-of-a-kind performing arts center made possible with e-chain


Space-saving guidance system for all media at the Cologne Opera

e-spools and zig-zag systems are also used in the Cologne Opera stage pit to supply power, data, and hydraulics for moving the stage podiums. They are inexpensive and can be installed in tight spaces thanks to their compact design.
e-spools at the Cologne Opera
Zig-zag systems at the Cologne Opera

Safely moved lighting trusses at the Cultural and Congress Centre in Toruń (Poland)

Ten e-spool systems equipped with robust chainflex control cables are used in the moving lighting trusses of the Cultural and Congress Centre in Toruń, Poland. Mounted on the fly walks, the compact system works quietly and invisibly.
Lighting trusses at the Cultural and Congress Centre in Toruń (Poland)
e-spool at the Cultural and Congress Centre in Toruń (Poland)

Quiet stage podium adjustment with maintenance-free linear guides

SBS Bühnentechnik GmbH uses drylin W linear guides in the Konzerthaus Berlin stage lifting device. Equipped with heavy-duty supported shafts, they not only are quiet and low-vibration, but also require virtually no maintenance thanks to their dry-operating plastic gliding elements in the linear carriage.
SBS Bühnentechnik GmbH stage platform
SBS Bühnentechnik GmbH stage platform

Stage Rigging Equipment FAQs

  • Q: What are the essential pieces of stage rigging equipment?

    Essential stage rigging equipment includes:

    1. Trusses: For supporting lights and scenery
    2. Hoists: For lifting and lowering equipment
    3. Pulleys and blocks: For redirecting lift lines
    4. Shackles and turnbuckles: For secure connections
    5. Safety cables: For secondary fall protection
    6. Control systems: For managing motorized elements
    7. Load cells: For monitoring weight distribution
    8. Energy chains: For organizing moving cables

  • Q: How do you ensure proper load distribution in stage rigging?

    To ensure proper load distribution in stage rigging:

    1. Calculate total and point loads accurately
    2. Use load cells for real-time weight monitoring
    3. Implement appropriate spreader bars or bridles
    4. Balance loads across multiple support points
    5. Adhere to manufacturer's weight limits for all equipment
    6. Regularly inspect and maintain all rigging components
    7. Employ certified rigging professionals for complex setups
    8. Use computer-aided design tools for precise planning

  • Q: What types of hoists are used in stage rigging and how do they differ?

    Types of hoists used in stage rigging:

    1. Manual chain hoists: For simple, low-cost lifting
    2. Electric chain hoists: For frequent, heavy lifting
    3. Wire rope hoists: For smoother, quieter operation
    4. Pneumatic hoists: For explosive environments
    5. Motorized winches: For precise control of large set pieces
    6. Hydraulic hoists: For high-capacity lifting in limited spaces

    Each type offers different benefits in terms of capacity, speed, and control.
  • Q: How do you choose the right truss system for your stage?

    Factors to consider when choosing a truss system:

    1. Load capacity required
    2. Span length needed
    3. Type of productions (permanent vs. touring)
    4. Ease of assembly and disassembly
    5. Compatibility with existing equipment
    6. Material (aluminum vs. steel)
    7. Budget constraints
    8. Local regulations and safety standards

  • Q: What are the key safety considerations for stage rigging equipment?

    Key safety considerations for stage rigging equipment:

    1. Regular inspection and maintenance schedules
    2. Proper training for all personnel
    3. Use of appropriate personal protective equipment (PPE)
    4. Adherence to load capacity limits
    5. Implementation of redundant safety systems
    6. Clear communication protocols during rigging operations
    7. Proper documentation and record-keeping
    8. Compliance with industry standards and local regulations

  • Q: How do you maintain and inspect stage rigging equipment?

    Maintaining and inspecting stage rigging equipment:

    1. Conduct daily visual inspections before use
    2. Perform weekly functional checks on moving parts
    3. Schedule monthly detailed inspections of cables and connections
    4. Arrange annual comprehensive inspections by certified professionals
    5. Replace worn or damaged components immediately
    6. Lubricate moving parts according to manufacturer specifications
    7. Keep detailed maintenance logs for all equipment
    8. Train staff on proper handling and storage procedures

  • Q: How is sustainability being addressed in entertainment rigging?

    Control systems in modern stage rigging:

    1. Enable precise movement and positioning of equipment
    2. Allow for programmable cues and sequences
    3. Integrate with lighting and sound systems for synchronized effects
    4. Provide real-time monitoring of load weights and distribution
    5. Offer emergency stop functions for enhanced safety
    6. Allow for remote operation and troubleshooting
    7. Store and recall multiple show configurations
    8. Facilitate more complex and dynamic stage designs

  • Q: How do you select the right cables and connectors for stage rigging?

    Selecting cables and connectors for stage rigging:

    1. Consider the required load capacity and safety factor
    2. Choose appropriate materials for the environment (indoor vs. outdoor)
    3. Ensure compatibility with existing equipment
    4. Select the correct size and type for the application
    5. Consider flexibility needs for moving components
    6. Choose connectors with secure locking mechanisms
    7. Opt for high visibility colors for safety
    8. Ensure compliance with relevant safety standards


Brochure:

Explore Our Brochure for Cutting-Edge Solutions in the Stage rigging Industry!

Discover silent, maintenance-free solutions that will keep your shows running smoothly. Download our theater industry catalog now and take the first step towards more reliable, cost-effective stage equipment.
 
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stage technology brochure cover

Stage Rigging Solutions

stage rigging solutions Energy supply systems for lighting systems, PA speaker systems, trusses, stage platforms, rotary stages, etc.
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Stage Lighting Equipment

Lighting equipment diagram Maintenance-free bearing technology and quiet e-chains for spotlights, lasers, and other light effect devices.
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Stage and Theater Overview

Stage rigging equipment Successful stage rigging equipment applications. We will be happy to help find the right solution for you.
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Application Assistance

For further questions or product information, please contact:

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Scott Parker

Sales and Product Manager, e-chain®

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Customer Service:

Monday to Friday from 8 am - 5 pm

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The terms "igus", "Apiro", "chainflex", "CFRIP", "conprotect", "CTD", "drylin", "dry-tech", "dryspin", "easy chain", "e-chain", "e-chain systems", "e-ketten", "e-kettensysteme", "e-skin", "e-spool", "flizz", "ibow", "igear", "iglidur", "igubal", "kineKIT", "manus", "motion plastics", "pikchain", "plastics for longer life", "readychain", "readycable", "ReBeL", "speedigus", "triflex", "robolink", "xirodur", and "xiros" are legally protected trademarks of the igus® GmbH/ Cologne in the Federal Republic of Germany and where applicable in some foreign countries.

igus® GmbH points out that it does not sell any products of the companies Allen Bradley, B&R, Baumüller, Beckhoff, Lahr, Control Techniques, Danaher Motion, ELAU, FAGOR, FANUC, Festo, Heidenhain, Jetter, Lenze, LinMot, LTi DRiVES, Mitsibushi, NUM,Parker, Bosch Rexroth, SEW, Siemens, Stöber and all other drive manufacturers mention in this website. The products offered by igus® are those of igus® GmbH