Robotic Cables for Multi-Axis Robots & Dress Packs

Unmatched durability in torsion applications

Discover high-performance robotic cables by chainflex®, designed specifically for multi-axis robots and dress packs. Perfect for torsional and 3D applications, these cables are engineered to withstand the most demanding industrial conditions. With the ability to endure torsional stresses of ±180° per 3 feet, chainflex® cables ensure reliable operation in dynamic robotic environments.

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Benefits:

Designed for long-lasting performance in extreme industrial applications
Costs up to 64.7% less than standard cables while improving performance
Backed by a service life guarantee of up to 4 years, certified by UL
Engineered for high-flex, continuous torsion in robotics

Industries: 3D printers, Aerial lifts and platforms, Agricultural technology, Automotive, Automation and Robotics, Construction machinery, Hydropower, Packaging, Cranes, Stage and Theater, Vending Machinery

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Browse chainflex® robot cables

CF9 Control Cable

Multi conductor cable
Unshielded TPE Jacket
300V +-90 torsion/3.281ft

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CF30 Motor Power Cable

Multi conductor cable
Unshielded PVC Jacket
1000V +-90 torsion/3.281ft

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CF34 Motor Power Cable

Multi conductor cable
Unshielded TPE Jacket
1000V +-90 torsion/3.281ft

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CFROBOT6 Motor Power Cable

Multi conductor cable
Unshielded PUR jacket
1000V +-180 torsion/3.281ft

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CF300 Motor Power Cable

Single core cable
Unshielded TPE Jacket
1000V +-90 torsion/3.281ft

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CFPE Motor Power Cable

Single core ground cable
Unshielded TPE Jacket
1000V +-90 torsion/3.281ft

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CFROBOT Motor Power Cable

Single core shielded cable
1000V +-180 torsion/3.281ft

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CFROBOT4 Servo motor feedback

PUR jacket shielded cable
30V +-180 torsion/3.281ft

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CFROBOT9 Hybrid Cable

PUR jacket shielded cable
300V +-180 torsion/3.281ft

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chainflex® cable Application Stories

Robotic Cable Dress Packs

chainflex® robotic cables are built for multi-axis motion, handling ±180° torsion every 3 feet with millions of cycles. Dress pack solutions with triflex® energy chains keep cables secure, guided, and protected in demanding robot applications.
Reduce downtime and extend robot life with cables designed specifically for dynamic robotic environments.

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chainflex FOC tight bend radii solutions

FOC with Tight Bend Radii Solutions

When copper bus cables fail under tight bend radii and millions of double-strokes, chainflex® fiber optic cables outperform with up to 40% smaller minimum bend radius and far longer service life. Fiber optics deliver high-speed data immune to EMC interference, with signal integrity preserved even when cable curvature changes—something copper cores can’t reliably maintain.

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Large screen LED installation

The igus® E4 energy chain safeguards fiber-optic, power, and control cables on 26-foot automated LED displays at Victory Plaza, ensuring reliable operation 18 hours a day, 360 days a year. Designed for extreme weather, UV, and low-temperature resistance down to –30 °F, it outperforms competitor systems by preventing corkscrewing and premature failure, delivering a durable, low-maintenance solution for high-duty outdoor LED applications.

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Automated mic reel with no signal loss

The e-spool microphone reeler extends cables up to 30 m automatically from the ceiling—no manual work, no risk of cable damage. It eliminates slip rings (a common source of interference) using a twisterband system for smooth, uninterrupted signal transmission. Built-in safety features—special XLR cable with strain relief and auto-stop on exceptional load—protect both gear and operators.

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Cable Carriers and Cables for Touch-Free Car Wash Systems

A leading car wash manufacturer delivers self-service, automatic, tunnel, and freestanding car wash systems, with its touch-free car wash being a customer favorite. This state-of-the-art system handles vehicles of all sizes, including large trucks and Hummers, using advanced software and reliable components.

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Minimal Bend Radius In Stacking Unit

The igus® chainflex® CF98 control cable solved repeated breakdowns in automated phosphorous-screen stacking units—operating in just 0.7-inch (18 mm) bending radii and enduring 300,000 cycles per month in tight spaces—eliminating downtimes that previously cost over $9,300 annually. Pre-harnessed inside an igus® energy chain, the CF98 cable now delivers uninterrupted, long-term performance, enhancing both operational reliability and cost efficiency.

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Reliable cables solution in machining centers

igus® energy chain systems for large machining centers deliver reliable, high-speed energy and media supply over long travel distances. Pre-assembled readychain® solutions simplify installation, reduce downtime, and handle heavy loads with precision. These systems keep gantry machines running smoothly while protecting cables from wear, vibration, and contamination.

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Belt-driven units for automatic gates

In this application, continuous-flex chainflex® CF9 TPE control cables have a much longer service life than the cables previously used. These are safely guided by igus® energy chains cable carriers from the E2 Micro family. Furthermore, the belt-drive units of the gates are equipped with tribologically optimized iglide® plastic plain bearings, which have reduced wear rate considerably.

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Crane cable carrier in demanding environments

A company supplying steel rails to the international railway industry replaced festoon systems on its indoor and outdoor cranes to reduce both maintenance requirements and costs. The new energy chain systems are comprised of igus®' E4/4 Heavy Duty Series cable carriers, aluminum guide troughs and chainflex® continuous-flex cables.

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chainflex in nuclear plant decommissioning

Nuclear Power Plant Decommissioning

Decommissioning a nuclear power plant demands precise, reliable solutions. For dismantling 46-foot steel tanks, a milling cutter powered by igus® Series 28 E4/00 energy chain carriers ensured smooth operation in zigzag applications. Guiding chainflex® CF9 continuous-flex cables and hoses, this system delivered dependable power and fluid supply, proving the durability and reliability of igus® components in the most demanding environments.

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Cable management for high-bay warehouse operation

In the meat-processing industry, igus® readychain® cable carrier systems streamline storage and handling in high-bay warehouses, cutting installation time from three days to just four hours, minimizing assembly errors, and reducing the risk of plant downtime—delivering reliable, efficient operation for complex storage-and-retrieval units.

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Crash simulation robots use cable carriers

Crash simulation robots using cable carriers

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Control Cables in Composting Plant

igus® roller energy chains and chainflex® cables keep composting plants running reliably in extreme heat, humidity, and abrasive environments. The roller design minimizes friction and wear, extending service life from annual replacements to over five years. Built for continuous flex and harsh conditions, these systems reduce downtime, cut maintenance, and ensure efficient, long-term operation.

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Pre-assembled energy supply for amusement park ride

With readychain®, igus® is assigned all the procurement logistics, from the purchase of all essential special parts to the safe, efficient delivery of the ready-to-install system on a fixed date. There is a number of reasons to opt for a pre-assembled cable carrier system in mechanical and plant automation. Manufacturing costs, sources of error and project planning costs are reduced, whilst reliability is increased.

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chainflex® cables in concrete manufacturing

A manufacturer with a five-axis CNC router available in four main styles. replaced cables with chainflex in their application. The cables had to be able to withstand heavy duty applications, and at the same time possess a high degree of flexibility. The replacement cables have been in place over 10 years.

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High-speed roller door

The igus® Micro flizz® cable carrier system delivers reliable power and data supply in compact spaces, even at extreme speeds up to 6 m/s and in temperatures as low as −40°F. Pre-assembled with energy chain, guide channel, and cables, it ensures smooth, quiet, and lubrication-free operation while withstanding millions of cycles. Ideal for roller doors, long-travel, and high-acceleration applications, Micro flizz® helps engineers achieve long service life with minimal maintenance and reduced downtime.

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Leather-Cutting Machine Success with igus® chainflex®

A furniture manufacturing plant faced recurring cable failures in its leather-cutting station. Despite continuous operation for 14-hour days, cables would fail every two months, causing up to a full day of downtime per incident. The company retrofitted the machine with chainflex® CF9 continuous-flex control cables, designed for extreme bending and compact installations.

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Browse Additional chainflex® Torsional Cables

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FAQ: Frequently Asked Questions

chainflex® cables are industrial-grade continuous flex motion cables designed for dynamic applications such as robotics, automation, and machinery. They are tested for millions of cycles and engineered to prevent cable failure in demanding environments.

Standard cables often fail under constant motion, leading to downtime and costly replacements. chainflex® continuous flex cables are designed with special materials and optimized stranding to withstand up to 2 billion test cycles, ensuring long service life and reliable signal transmission.

igus® offers a full range of continuous flex motion cables including control, data, servo, motor, bus, hybrid, fiber-optic, coaxial, robotic torsion cables, and pre-assembled readycable® solutions.

chainflex® cables come with a UL-verified guarantee of up to 4-year service life. This guarantee is based on testing in the world’s largest cable test lab of its kind, where cables undergo up to 2 billion cycles annually.

chainflex® continuous flex cables meet global standards including UL , CE, EAC, NFPA 79, and cleanroom ISO Class 1. They also support major communication protocols such as PROFINET, PROFIBUS, EtherCAT, and CC-Link.

By using specialized designs for continuous flexing, chainflex® cables minimize insulation cracks, conductor breaks, and EMI issues. This means fewer cable failures, less machine downtime, and higher production efficiency.

igus® offers robot cables specifically designed for 3D torsional motion with up to ±360° rotation per meter, making them ideal for multi-axis robots and automated machinery.

The chainflex CASE system reduces packaging waste, improves cable handling, lowers shipping costs by up to 84%, and allows easy reordering—supporting cost savings and greener logistics.

Yes. Depending on the cable type, they are available with oil-resistant, UV-stable, flame-retardant, and halogen-free materials, making them suitable for harsh industrial environments.

igus® provides free online tools including a service life calculator and cable configurator. These help you select the right cable and predict its performance in your specific application.

Yes. Engineers and purchasing managers can request a free cable sample box to evaluate product performance before committing to larger orders.

Hybrid cables combine servo power and feedback lines into a single continuous flex cable, reducing space, simplifying routing, and lowering installation costs—perfect for modern servo drive systems.

Yes. With the igus® readycable® service, continuous flex cables can be ordered pre-harnessed with connectors from brands like Siemens, Beckhoff, Allen Bradley, and SEW, ready for plug-and-play installation.

igus® offers more than 1,394 continuous flex cable types, available with no minimum order quantity. You can order by the foot (or meter), and most ship within 24 hours.