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  4. Condition monitoring | i.Sense

Smart plastics for condition monitoring

Industry 4.0 - smart plastics

Industry 4.0 - smart plastics

Everything for modern condition monitoring and predictive maintenance with smart plastics from igus
smart plastics 3D CAD Files

smart plastics 3D CAD Files

For your CAD engineering: STEP, DWG, TIFF, 3D PDF, ...
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Number of products: 11

New

i.Sense TR.B - smart condition monitoring for robot e-chains® in 3D applications
i.Sense TR.B - smart condition monitoring for robot e-chains® in 3D applications
▲ Tech up
  • Real-time condition data acquisition for the robot's energy supply system
  • Smart breakage detection enables immediate maintenance
  • Longer service for cable packages

▼ Cost down
  • Direct connection to PLC customer control system without additional software costs
  • Avoid unplanned downtime
  • Prevent total failure if individual chain links break
Upon request
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i.Sense CF.P - Smart system for monitoring the tensile force of the cable
i.Sense CF.P - Smart system for monitoring the tensile force of the cable
  • The CF.P sensor measures the tensile forces on the cables
  • Permanently increased tensile forces can lead to cable damage and in the worst case, cable fire
  • The CF.P sensor identifies maintenance that has been carried out incorrectly on the cables
  • Data is stored on an SD card and can be read out for analysis
Upon request
Shop now
New

i.Sense EC.W - Low cost service life sensor for maximum system availability
i.Sense EC.W - Low cost service life sensor for maximum system availability
▲ Tech up
  • Cable-linked condition monitoring with service life percentage display
  • Direct PLC connection via potential-free contacts
  • Suitable for harsh, dark, or dirty environments

▼ Cost down
  • 80% cost reduction due to direct connection
  • Maintenance cost reduction 
  • Avoid unplanned downtime
Upon request
43 items, thereof ready for shipping:
Ready to ship within 6-8 weeks (temporarily)
Shop now

i.Sense CF.Q - Smart system for monitoring the cable quality
i.Sense CF.Q - Smart system for monitoring the cable quality
  • Avoid unplanned system downtime due to cable failures when using chainflex® cables outside the chainflex® guarantee conditions!
  • Detect mechanical stress of chainflex® cables under extreme operating conditions at an early stage.
  • Plan maintenance work cost-effectively in advance
Upon request
Shop now
New

i.Sense EC.P - smart condition monitoring system for push/pull forces
i.Sense EC.P - smart condition monitoring system for push/pull forces
► Simple machine data acquisition
► Detects blockages or misalignments 
► Prevents costly machine failures and downtime
► Direct connection to machine control

This smart plastics product for condition monitoring consists of the following components:
  • EC.P sensor unit (DMS force sensor)
  • Connecting cables
  • i.Sense evaluation module 
  • ComBox
Upon request
200 items, thereof ready for shipping:
Ready to ship within 6-8 weeks (temporarily)
Shop now

smart plastics Accessories - retrofit kit for EC.P
smart plastics Accessories - retrofit kit for EC.P
Retrofit kit EC. P for Swim-Element with IS.EG.WZ.01.01.0, IS.EG.WZ.02.01.0 or IS.EG.WZ.03.01.0
Upon request
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smart plastics Accessories - Load cells & EC.B sensors
smart plastics Accessories - Load cells & EC.B sensors
- EC.B Sensor Unit type.A and type .B
- EC.B roll sensor +/- 499 mm

- Load cell 200 kg,
- Load cell 1t,
- Load cell 2t

- EC.B mounting unit for roll sensor (for crossbar .385)
- EC.B mounting unit for roll sensor (for crossbar .450)
Upon request
8 items, thereof ready for shipping:
Ready to ship within 6-8 weeks (temporarily)
Shop now

smart plastics Accessories - Components for the control cabinet
smart plastics Accessories - Components for the control cabinet
Select the required switch cabinet components here by designation or article number:
  • i.Sense - Modules for one Force-Sensor (EC.P or CF.P)
  • i.Sense - Modules for four Sensors  (up to 2x EC.P or CF.P - Sensors und up to 2x Break-Sensors EC.B)
  • i.Cee Top-hat Module) 
  • 4G - Modem
  • ComBox for superwise
  • Connection cable i.Sense <-> i.Cee (USB A to micro USB)
Upon request
6 items, thereof ready for shipping:
Ready to ship within 6-8 weeks (temporarily)
Shop now
New

i.Sense EC.B - smart condition monitoring system for breakage detection on e-chains | For travels up to 35m
i.Sense EC.B - smart condition monitoring system for breakage detection on e-chains | For travels up to 35m
► Simple machine data acquisition
► Detects chain breaks and other movement errors immediately 
► Prevents expensive repair costs
► Direct connection to machine control

This smart plastics product for condition monitoring consists of the following components:
  • EC.B Sensor box incl. elasticity free polymer rope
  • Assembly elements and connecting cables
  • i.Sense evaluation module 
  • Potential-free connection to PLC
Upon request
96 items, thereof ready for shipping:
Ready to ship within 6-8 weeks (temporarily)
Shop now
New

Status indicator EC.WLC
Status indicator EC.WLC
  • Status information recognizable via color change
  • without electrical components
  • Simple installation

Note: Please note ‘Product description’ before selecting! 
Upon request
8 items, thereof ready for shipping:
Ready to ship within 6-8 weeks (temporarily)
Shop now

smart plastics Accessories - Cable entry separator for EC.B
smart plastics Accessories - Cable entry separator for EC.B
Is used in conjunction with the sensor unit IS.EC.B.SU.04.BETA (from 35 metres chain length).
Serves to safely guide the EC.B rope
Upon request
3 items, thereof ready for shipping:
Ready to ship within 6-8 weeks (temporarily)
Shop now

Application Assistance

Photo
Scott Parker

Sales and Product Manager, e-chain®

+1 905 7608448
Email

Customer Service:

Monday to Friday from 8 am - 5 pm

Online:

24h

The terms "igus", "Apiro", "chainflex", "CFRIP", "conprotect", "CTD", "drylin", "dry-tech", "dryspin", "easy chain", "e-chain", "e-chain systems", "e-ketten", "e-kettensysteme", "e-skin", "e-spool", "flizz", "ibow", "igear", "iglidur", "igubal", "kineKIT", "manus", "motion plastics", "pikchain", "plastics for longer life", "readychain", "readycable", "ReBeL", "speedigus", "triflex", "robolink", "xirodur", and "xiros" are legally protected trademarks of the igus® GmbH/ Cologne in the Federal Republic of Germany and where applicable in some foreign countries.

igus® GmbH points out that it does not sell any products of the companies Allen Bradley, B&R, Baumüller, Beckhoff, Lahr, Control Techniques, Danaher Motion, ELAU, FAGOR, FANUC, Festo, Heidenhain, Jetter, Lenze, LinMot, LTi DRiVES, Mitsibushi, NUM,Parker, Bosch Rexroth, SEW, Siemens, Stöber and all other drive manufacturers mention in this website. The products offered by igus® are those of igus® GmbH